Daily Maintenance and Care Tips for a PVC Coated Hanger Machine
A PVC coated hanger machine plays a crucial role in producing smooth, durable, and high-value hangers for laundry shops, garment factories, hotels, supermarkets, and export markets.
To keep the hanger making machine running efficiently and extend its service life, proper daily maintenance is essential.
Below are practical maintenance and care tips that every factory should follow to ensure stable performance and consistent product quality.
Keep the Wire Feeding System Clean and Smooth
The wire feeding system is the “heart” of the hanger production line. Dust, rust, or oil residue can cause wire slipping, bending errors, or hanger deformation.
Daily maintenance tips：
- Clean the wire feeding wheels before and after each shift
- Check for worn-out feeding gears and replace if necessary
- Apply light machine oil to keep the wire path smooth
- Make sure the wire is free from rust or moisture before use
A clean feeding system ensures each hanger maintains its correct shape and size.
Regularly Inspect the PVC Coating Tank
For a PVC coating machine, the heating tank and coating solution must remain stable. Fluctuating temperature or impurities in the tank will affect coating adhesion and surface gloss.
Maintenance checklist：
- Ensure the PVC solution is heated to a stable temperature
- Stir the liquid regularly to avoid sedimentation
- Filter impurities every few days
- Clean the tank wall to prevent buildup
Consistent temperature = consistent coating thickness and smoothness.
Lubricate Moving Parts to Reduce Wear
The mechanical components of a wire hanger machine operate at high speed. Insufficient lubrication will cause noise, vibration, and premature part failure.
Recommended lubrication points：
- Camshaft
- Bending arm joints
- Punching unit
- Bearings and sliders
Apply lubricant once a day for heavy-duty production; once every two days for normal output.
Check Electrical Components Regularly
Stable electrical performance is essential for an automated PVC coated hanger machine.
Routine checks include：
- Tighten loose wiring
- Inspect sensors and switches
- Ensure the temperature controller works accurately
- Verify the motor has no overheating signs
A quick daily check avoids sudden shutdowns and production losses.
Maintain the Mold and Shaping Units
The hanger mold determines the final shape and consistency of the finished product. Any wear or misalignment will lead to defective hangers.
Tips for mold care：
- Polish mold edges regularly
- Clean leftover PVC residue
- Check screws and locking pins
- Replace damaged molds promptly
Proper mold maintenance directly affects hanger quality and appearance.
Keep the Cooling Section Clean and Efficient
After coating, hangers move through a cooling section to stabilize the PVC layer. Poor cooling affects surface smoothness and adhesion.
Daily care includes：
- Remove dust from cooling fans
- Ensure airflow is unobstructed
- Keep the cooling tunnel clean
- Avoid stacking hot hangers to prevent deformation
Good cooling ensures every hanger has a smooth, uniform PVC finish.
Perform Weekly Machine Calibration
Even a high-precision hanger making machine requires periodic calibration to maintain accuracy.
Suggested weekly checks：
- Hanger size consistency
- Bending angle alignment
- Coating thickness uniformity
- Output speed vs. actual production
Regular calibration minimizes defective rates and keeps production stable.
Record Maintenance Logs
Factories that keep a daily maintenance log can reduce machine failure by 30–50%.
Record items：
- Lubrication times
- Cleaning tasks
- Replaced parts
- Any abnormal noise or behavior
Logs help technicians quickly diagnose future problems.
結論
A PVC coated hanger machine can run smoothly for many years if properly maintained. Daily cleaning, lubrication, inspection, and calibration not only reduce breakdowns but also ensure your hangers stay smooth, glossy, and market-competitive.
If you want long-term stable production with fewer repair costs, proper maintenance is just as important as choosing the right machine.
